Replace your project power supplies with recycled Li-Ion cells and a switching regulator

April 19, 2013 By 14 Comments

buck-regulator

[Dr. Iguana's] experience moving from projects powered by disposable Alkaline cells and linear regulators to recycled Lithium Ion cells using the buck regulators seen above might serve as an inspiration to make the transition in your own projects.

The recycled cells he’s talking about are pulled out of larger battery packs. As we’ve seen in the past, dead battery packs for rechargeable tools, laptops, etc., are often plagued by a few bad apples. A small number of dead cells can bork the entire battery even though many perfectly usable cells remain. Once he decided to make the switch it was time to consider power regulation. He first looked at whether to use the cells in parallel or series. Parallel are easier to charge, but boosting the voltage to the desired level ends up costing more. He decided to go with cells in series, which can be regulated with the a less expensive buck converter. In this case he made a board for the RT8289 chip. The drawback of this method requires that you monitor each cell individually during charging to ensure you don’t have the same problem that killed the battery from which you pulled these good cells.

Filed Under: parts Tagged With: , , ,

Measuring the lifespan of LEGO

April 19, 2013 By 34 Comments

lifespan-of-LEGO

How many times can you put two LEGO pieces together and take them apart again before they wear out? The answer is 37,112. At least that’s the number established by one test case. [Phillipe Cantin] was interested in this peculiar question so he built the test rig above to measure a LEGO’s lifespan.

The hacked together apparatus is pretty ingenious. It uses two servo motors for testing, each driven by the Arduino which is logging the count on an SD card. One of the two white LEGO parts has been screwed onto an arm of the upper servo. That servo presses down onto the mating piece which is sitting inside that yellow band. Look close and you’ll realize the yellow is the handle end of an IC puller. When the post on the lower servo is moved toward one arm of the puller it grips the lower LEGO piece tightly so that the upper servo can pull the two apart. In addition to the assembly and disassembly step there’s a verification step which raises the mated parts so that a reflectance sensor can verify that they’re holding together. [Phillipe] let the rig run for ten days straight before the pieces failed.

Don’t miss his video description of the project after the break.

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Filed Under: arduino hacks, toy hacks Tagged With: , , ,

Pulse Oximeter from LM324, LED, and Photodiode

April 18, 2013 By 24 Comments

pulse-oximeter

This pulse oximeter is so simple and cheap to build it’s almost criminal. The most obvious way to monitor the output of the sensor is to use an oscilloscope. The poor-man’s stand-in for that is a sound card, which is what [Scott Harden] demonstrates in his write-up.

It uses a concept we’ve seen a few times before. The light from an LED shines through your finger and is measured on the other side by a phototransistor. It’s that light grey plastic thing you see on a patient’s finger when they’re in the hospital. [Scott] went with a common wooden clothes pin as a way to mount and align the sensor with your finger. It is monitored by the simplest of circuits which uses just one chip: an LM324 op-amp. There are three basic stages which he explains well in the video after the jump. The incoming signal is decoupled before being fed to the first amplifier stage. From there it is fed to an adjustable low-pass filter to help eliminate 60Hz noise from AC power in the room. The last stage amplifies the signal again while using another low-pass filter in parallel.

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Filed Under: Medical hacks Tagged With: , , ,

Living night light with glowing algae

April 18, 2013 By 67 Comments

I may sound like I’m being over enthusiastic in this video. I’m not. Everyone who has seen this thinks it is simply amazing.

My father, an ex navy man, has told me stories of glowing water since I was little.  Being a person who was obsessed with all things that light up, this always stuck with me. I saw a headline one day that someone was making an algae-light. Sadly when I clicked on it, the algae was just there to create oxygen. It was a cool idea, but not what I was hoping for.

That slight disappointment drove me to create a night light using glowing algae. The process could be extremely simple.

1. Buy Algae.

2. set up light for algae (it needs a 12 hour light cycle and putting it in a window sill would kill it due to heat). It needs bulbs labelled 6500k or higher.

3. shake algae at night (it only lights up when agitated, and when it is on its “night” cycle).

I really wanted to add more to this project though, so I decided to put the algae in a klein bottle and build a custom base for it that would allow me to move a BB around inside the bottle using magnets. This would in turn, hopefully, agitate the algae and make it light up.

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Filed Under: 3d Printer hacks, Featured Tagged With: , , , ,

Semi-automatic pick and place machine

April 18, 2013 By 24 Comments

semi-automatic-pick-and-place

This is a fascinating take on building your own pick and place machine. It does an amazing job of automating the hardest parts of hand assembly, while relying on human dexterity to achieve the hardest parts of automation. It’s a semiautomatic pick and place machine driven by an Arduino and controlled by an Android tablet.

The machine is built in two parts. The portion in the upper left feeds components from reels and is fully automated. The portion on the lower right consists of a padded arm-rest which slides smoothly along two axes. A mechanical arm with multiple articulations is attached to the end, culminating in a tip connector for some vacuum tweezers. Right handers are the only ones who will find this convenient, but oh well. The clip after the break shows it in action. The assembly technician first selects the component from an icon on the Android tablet. The reel machine then dispenses that part, which is picked up by the vacuum tweezers using the let hand to switch the vacuum on and off again. If the part orientation needs to be rotated it can done using the jog wheel on the Android app. It smooth, quick, and best of all, clever!

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Filed Under: cnc hacks, tool hacks Tagged With: , , , ,

Hidden servo automates slat-style window blinds

April 18, 2013 By 33 Comments

slat-blind-automation

[Home Awesomation] has been working on automating his slat-style window blinds. His focus has been on adjusting the angle of the slats, not on completely retracting the shades. Since the slat angle adjustment requires little torque a servo motor turns out to be just perfect for the job. The good news is that the existing blinds in his house have room in the top enclosure to completely hide his add-on hardware.

The image above is a screenshot from the demo which you can watch after the break. The top enclosure for the blinds is just shown at the top of the frame. Here [HA] is demonstrating a few different control designs which he has been trying out. You can see what looks like a Molex connector with some type of component attached to it. That’s an IR motion sensor and he’s really happy with its performance. He feels the same way about the black momentary push switch sticking down next to the power cable. But his DIY solution that works quite well is the pull string attached to a flexible piece of metal. When that metal bends enough to touch a stationary conductor it completes the circuit, telling the Arduino to start driving the servo.

The main idea behind the project is to poll a temperature sensor, closing the blind automatically to help keep the place cool during the day. We figure if he’s already using a microcontroller to drive the project he might as well throw a cheap Bluetooth in module there and make it controllable with a smart phone.

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Filed Under: home hacks Tagged With: , ,

Upgrade a toy keyboard’s tone production

April 17, 2013 By 18 Comments

hacking-a-toy-keyboard

[Jan] was given this toy keyboard and decided to make it the subject of his next project. In addition to having three octaves of keys it’s got a ton of buttons used to select different modes. He gave it an upgrade by installing his own tone production circuitry seen in the upper right.

His preliminary investigation of the stock components yielded a mystery uC encased in a blob of black epoxy. He wasn’t going to be getting anywhere with that, so he started by figuring out how to use 4051 multiplexers to read all of the keys. Outputs for that were routed to a 20 pin header for easy connection to the synthesizer board he would build in the next part of the project. He based it around an ATmega8, which we know can produce some killer chiptunes audio. Once he had everything working he laid out a circuit board in Kicad to ensure the transplanted circuitry would hold up inside of the toy keyboard. You can hear all of different effects it’s capable of in the clip after the break.

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Filed Under: Microcontrollers, musical hacks Tagged With:
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